一、全面崩潰
I. Total collapse
崩潰主動(dòng)變速箱作為修理的一道工序,作為廠同一般修理廠的區(qū)別在于完全崩潰,一般修理站崩潰變速箱僅僅對(duì)離合組的鋼片、沖突片。
As the first process of repairing, the difference between a professional factory and a general repair factory is that the crash of the active transmission is complete. The crash of the transmission in a general repair station is only for the steel sheet and the conflict sheet of the clutch group.
油泵等比較外圍的環(huán)節(jié)進(jìn)行崩潰,但對(duì)于、變速箱修理需求做的分化:包含液力變矩器、液壓控制總成油路板、離合器執(zhí)行元件、差速器等主滾動(dòng)系統(tǒng)、行星齒輪系統(tǒng)等部分的分化。
Oil pumps and other peripheral links collapse, but for gearbox repair needs to do differentiation: including hydraulic torque converter, hydraulic control assembly oil circuit board, clutch actuator, differential and other main rolling system, planetary gear system and other parts of the differentiation.
分化主動(dòng)變速箱需求嚴(yán)格按照規(guī)范的生產(chǎn)工藝進(jìn)行,任何不歸范的操作都會(huì)引起變速箱液壓零部件的損壞。
Differentiated active gearbox needs to be strictly carried out in accordance with the standard production process, any non-standardized operation will cause damage to the hydraulic components of the gearbox.
二、零件清洗
Part Cleaning
零件的清潔是修理中十分重要的環(huán)節(jié),這是由于主動(dòng)變速箱零件只要在完全潔凈的前提下才能夠進(jìn)行準(zhǔn)確的測(cè)量、查看細(xì)微的塤壞,以斷定零件的磨損是否已經(jīng)超支,還有變速箱是在完全關(guān)閉的箱體內(nèi)部來(lái)作業(yè)的,任何細(xì)微的雜質(zhì)都會(huì)影響變速箱的作業(yè)功能。
Parts cleaning is a very important link in repairing. This is because active gearbox parts can only be accurately measured and inspected under the premise of complete cleanliness, to determine whether the wear of parts has been overrun, and the gearbox is operating inside the fully closed box body. Any minor impurities will affect the operation function of the gearbox.

零部件需求通過(guò)火油清洗、超聲波清洗、高溫清洗、壓縮空氣吹干,四項(xiàng)工藝才能夠完結(jié)。
Parts and components need to be cleaned by oil, ultrasonic, high temperature cleaning, compressed air drying, the four processes can be completed.
三、零件檢測(cè)
Part Testing
零件清洗今后就需求對(duì)零件進(jìn)行檢測(cè),判斷零件的磨損是否已經(jīng)超支,此步驟的原則是既不能漏掉一個(gè)零件,也不能放過(guò)一個(gè)超支的部件。
The principle of this step is that neither one part can be omitted nor one over-expended part can be released.
橡膠密封類零件需求完全拋棄。沖突材料需求完全替換。油品需求完全拋棄。調(diào)整類零件需求完全替換。
Rubber sealing parts need to be completely abandoned. Conflicting material needs to be completely replaced. Oil demand is completely abandoned. Adjustment parts need to be completely replaced.
液力變鈕器需求崩潰,對(duì)內(nèi)部每個(gè)零件檢測(cè),過(guò)濾網(wǎng)需求完全替換,電磁閥等電子元件需求完全檢測(cè),軸承超過(guò)運(yùn)用壽命的需求完全替換,其他零件別離按照零件規(guī)范進(jìn)行逐一的檢測(cè)。
Hydraulic button changer needs collapse, for each part of the internal testing, filter screen needs to be completely replaced, solenoid valves and other electronic components need to be fully tested, bearings over the service life of the need to be completely replaced, other parts are separated from one by one in accordance with the specifications of the parts.
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